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I had forgotten about the tie down bracket. Using the bench top band
saw, I cut off about 1/8 from the length of the tie down bracket stock
to make it the 7 15/32 as per the plans. I then drilled the hole at the
top right location and then bolted it to the spar.
I made sure it was perfectly square to the spar and clamped it and
the spacer stock into place. The other 7 holes were back drilled through
the holes in the spar.
Then I bolted on a nutplate to use as a guide and then match
drilled the holes for the nutplate rivets. I removed the bolts and the
spacers and then countersunk the spacers for flush rivets. Then I cut
the spacer length to the right size and then cut in a 1" lightening hole
as per the plans.
I cleaned and primed everything and then bolted it along with the
bellcrank brackets to the spar. I made one mistake. I sued the wrong
sized nutplates on the top side of the tie down bracket. I had to drill
them out and install the right ones.
I started drilling the skins. |